400 MCM Aluminum XLP/USE-2 RHW-2/RHH Direct Burial Wire

Parent SKU :  XUSEAL400

SKU :  XUSEAL400-250

600V • XLP INSULATION • SUNLIGHT RESISTANT • CUT TO LENGTH
Wire Size 400 MCM
Conductor Material Aluminum
Conductor Type Stranded
Outer Diameter 0.852 in. / 21.641 mm
Conductor Count 1
Voltage Rating 600V
Ampacity Rating 305
Weight per Foot 0.489 lb

Get Product Details

Get Product Details

A heavy-duty 400 MCM single-conductor aluminum building wire engineered for underground service entrance feeds, direct burial power distribution, raceways, and branch circuits. Constructed with compact 8000 series aluminum alloy and wrapped in rugged cross-linked polyethylene (XLP) insulation, this 600V triple-rated cable (Direct Burial, Sunlight Resistant & Oil/Gas Resistant) provides extreme resistance to mechanical abrasion, moisture, and chemical exposure in harsh wet or dry environments.

Engineered for Direct Burial, Underground Service Entrance, and Conduit Runs

When routing power below grade, into main service panels, or through exterior raceways, long-term environmental protection is essential. 400 kcmil USE-2 aluminum wire balances high current-carrying capacity with lightweight, flexible handling compared to equivalent copper conductors. Featuring compact Class B stranding and heavy-duty XLP insulation, it pulls smoothly through conduits and survives direct earth trenching without requiring a protective outer jacket.

  • Triple-Rated Versatility (RHH/RHW-2/USE-2): Multi-listed for underground service entrance (USE-2), wet-location thermal endurance (RHW-2), and dry-location high-heat applications (RHH).

  • Direct Burial Certified: Heavy XLP insulation permits direct underground trenching for commercial service feeds, agricultural infrastructure, and subterranean subpanel runs without conduit.

  • Compact 8000 Series Aluminum: Formulated with AA-8000 series aluminum alloy for maximum electrical conductivity, improved terminal connection reliability, and lightweight installation compared to copper.

  • Environmental Resistance: Fully rated as sunlight resistant, oil resistant (PRI/PRII), and gas/oil resistant (GRI/GRII) for industrial and petroleum-exposed environments.

Technical Specifications

  • Conductor Size: 400 kcmil (MCM)

  • Conductor Material: Class B Stranded Compact Bare 8000 Series Aluminum Alloy

  • Conductor Diameter: 0.657" (16.69 mm)

  • Insulation Material: Abrasion, heat, and moisture-resistant Cross-Linked Polyethylene (XLP)

  • Insulation Thickness: 0.095" (2.41 mm)

  • Nominal Overall Diameter: 0.852" (21.64 mm)

  • Net Weight: 489 lbs / kft

  • Ampacity: 305 Amps @ 90°C (NEC Table 310.16; 270 Amps @ 75°C termination rating)

  • Voltage Rating: 600 Volts

  • Temperature Rating: 90°C Wet or Dry

  • Industry Designation: 400 kcmil 1C AL RHH/RHW-2/USE-2 600V XLP

  • UL Listings & Code Approvals: UL 44, UL 854, NEMA WC 70/ICEA S-95-658, ASTM B800, ASTM B801, ASTM B836, NEC Requirements, RUS Accepted, Sunlight Resistant, Oil Resistant PRI/PRII, Gas & Oil Resistant GRI/GRII

Common Applications

  • Underground Service Entrance (USE-2): Approved for underground service utility feeds running directly from transformers or pedestals to main service equipment.

  • Direct Burial & Trenching: Certified for direct earth burial without protective conduit for subpanel feeds, commercial outbuildings, and heavy power distribution equipment.

  • Conduit & Raceway Wiring: Suitable for installation in underground and above-ground rigid conduit, PVC, and raceways per National Electrical Code guidelines.

  • Agricultural & Industrial Feeds: RUS Accepted and oil/gas resistant for agricultural facilities, livestock barns, fuel yards, and industrial plant infrastructure.

Disclaimer: All values are nominal and subject to standard manufacturing tolerances and manufacturer corrections. Always verify local AHJ, NEC, and engineering guidelines prior to installation.


See Full Specifications

See Full Specifications

Physical Specifications

Wire Size (AWG/MCM) 400 MCM
Conductor Material Aluminum
Conductor Type Stranded
Outer Diameter (OD) (in/mm) 0.852 in. / 21.641 mm
Conductor Count 1
Shield Unshielded
Insulation Type (XLPE) Cross-Linked Polyethylene
UL Listing Numbers UL 44, UL 854

Technical Specifications

Voltage Rating 600V
Ampacity Rating 305
Direct Burial Rating Yes
Submersible No
Sunlight Resistance Rating Yes
Temperature Rating 90ºC
Standards UL 44
UL 854
NEMA WC 70/ICEA S-95-658
Requirements of the NEC
ASTM B800, B801, B836
RUS Accepted
Miscellaneous Information All values are nominal and subject to correction. *Ampacities shown are for general use as specified by the National Electrical Code 2023 Edition section 310.16

Usage & Installation

Primary ApplicationsUnderground Service Entrance, General Purpose Building Wire, Raceways and Conduits, Wet or Dry Locations, Aerial Installations, Photovoltaic (Solar) Systems, Demanding Conditions.

Packaging & Dimensions:

Weight per Foot 0.489 lb

Real World Applications

Real World Applications

  • 400A & High-Amperage Parallel Service Entrances: Serving as primary subterranean conductors (often pulled in parallel) for 400A or 800A commercial utility service drops and main disconnect switches.
  • Heavy Industrial Feeder Runs: Supplying major underground power feeders to 300A or 400A subpanels across manufacturing facilities, chemical plants, and heavy commercial complexes.
  • Commercial EV Fast-Charging Infrastructure: Routing direct-buried high-amperage feeder circuits to commercial DC fast-charging plazas and high-demand transit fleet electrification hubs.
  • Large Agricultural Processing & Facility Feeds: Powering central industrial agricultural distribution networks, grain processing centers, and large-scale livestock operations.
  • Utility Meter & Service Drops: Routing underground service conductors from utility transformers to building disconnect switches where permitted by local AHJ.

Disclaimer: Application examples are for planning purposes only. Always verify exact load calculations, local AHJ regulations, and NEC guidelines with a licensed electrician prior to installation.

Shipping and Returns

Shipping and Returns

General Shipping Information

In-stock orders placed before 3pm EST typically ship within 1-2 business days. Our business days are Monday through Friday; we do not process orders on Saturday, Sunday, or major US Holidays.

You will receive an e-mail with a tracking number within 1-2 business days from the time its shipped. You will also be able to view your order status and tracking numbers in your account order history.

Expedited Shipping

Expedited shipments are delivered Monday-Friday except on US Holidays. The order must be placed before 12pm CST to ship same day ( Mon-Fri Only).

Returns

You have 30 days from the day you receive the item to contact us for a return. Returns are subject to a 30% Restocking Fee.

Please contact us at help@wireamerica.com to request a return authorization. Have your order number or name the order was placed with ready and we will email you an RMA (return) number and instructions for return. Currently, we do not offer exchanges. A new order must be placed if you need a different item. If you provide the new order number at the time of your return request, the restocking fee may be lowered.

Orders on any items with a material value of $50 or less are non-returnable.

Aluminum XLP/USE-2/RHH/RHW-2 Building Wire

Wire America | Wire Flexibility Series

This video shows the flexibility, size, jacket detail, conductor material and stranding of the 4/0 XLP/USE-2/RHH/RHW-2 Aluminum Building Wire.

400 MCM Aluminum XLP/USE-2 RHW-2/RHH Direct Burial Wire

Parent SKU :  XUSEAL400

SKU :  XUSEAL400-250

600V • XLP INSULATION • SUNLIGHT RESISTANT • CUT TO LENGTH
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Parent SKU :  XUSEAL400

SKU :  XUSEAL400-250

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Get Product Details

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A heavy-duty 400 MCM single-conductor aluminum building wire engineered for underground service entrance feeds, direct burial power distribution, raceways, and branch circuits. Constructed with compact 8000 series aluminum alloy and wrapped in rugged cross-linked polyethylene (XLP) insulation, this 600V triple-rated cable (Direct Burial, Sunlight Resistant & Oil/Gas Resistant) provides extreme resistance to mechanical abrasion, moisture, and chemical exposure in harsh wet or dry environments.

Engineered for Direct Burial, Underground Service Entrance, and Conduit Runs

When routing power below grade, into main service panels, or through exterior raceways, long-term environmental protection is essential. 400 kcmil USE-2 aluminum wire balances high current-carrying capacity with lightweight, flexible handling compared to equivalent copper conductors. Featuring compact Class B stranding and heavy-duty XLP insulation, it pulls smoothly through conduits and survives direct earth trenching without requiring a protective outer jacket.

  • Triple-Rated Versatility (RHH/RHW-2/USE-2): Multi-listed for underground service entrance (USE-2), wet-location thermal endurance (RHW-2), and dry-location high-heat applications (RHH).

  • Direct Burial Certified: Heavy XLP insulation permits direct underground trenching for commercial service feeds, agricultural infrastructure, and subterranean subpanel runs without conduit.

  • Compact 8000 Series Aluminum: Formulated with AA-8000 series aluminum alloy for maximum electrical conductivity, improved terminal connection reliability, and lightweight installation compared to copper.

  • Environmental Resistance: Fully rated as sunlight resistant, oil resistant (PRI/PRII), and gas/oil resistant (GRI/GRII) for industrial and petroleum-exposed environments.

Technical Specifications

  • Conductor Size: 400 kcmil (MCM)

  • Conductor Material: Class B Stranded Compact Bare 8000 Series Aluminum Alloy

  • Conductor Diameter: 0.657" (16.69 mm)

  • Insulation Material: Abrasion, heat, and moisture-resistant Cross-Linked Polyethylene (XLP)

  • Insulation Thickness: 0.095" (2.41 mm)

  • Nominal Overall Diameter: 0.852" (21.64 mm)

  • Net Weight: 489 lbs / kft

  • Ampacity: 305 Amps @ 90°C (NEC Table 310.16; 270 Amps @ 75°C termination rating)

  • Voltage Rating: 600 Volts

  • Temperature Rating: 90°C Wet or Dry

  • Industry Designation: 400 kcmil 1C AL RHH/RHW-2/USE-2 600V XLP

  • UL Listings & Code Approvals: UL 44, UL 854, NEMA WC 70/ICEA S-95-658, ASTM B800, ASTM B801, ASTM B836, NEC Requirements, RUS Accepted, Sunlight Resistant, Oil Resistant PRI/PRII, Gas & Oil Resistant GRI/GRII

Common Applications

  • Underground Service Entrance (USE-2): Approved for underground service utility feeds running directly from transformers or pedestals to main service equipment.

  • Direct Burial & Trenching: Certified for direct earth burial without protective conduit for subpanel feeds, commercial outbuildings, and heavy power distribution equipment.

  • Conduit & Raceway Wiring: Suitable for installation in underground and above-ground rigid conduit, PVC, and raceways per National Electrical Code guidelines.

  • Agricultural & Industrial Feeds: RUS Accepted and oil/gas resistant for agricultural facilities, livestock barns, fuel yards, and industrial plant infrastructure.

Disclaimer: All values are nominal and subject to standard manufacturing tolerances and manufacturer corrections. Always verify local AHJ, NEC, and engineering guidelines prior to installation.


See Full Specifications

See Full Specifications

Physical Specifications

Wire Size (AWG/MCM) 400 MCM
Conductor Material Aluminum
Conductor Type Stranded
Outer Diameter (OD) (in/mm) 0.852 in. / 21.641 mm
Conductor Count 1
Shield Unshielded
Insulation Type (XLPE) Cross-Linked Polyethylene
UL Listing Numbers UL 44, UL 854

Technical Specifications

Voltage Rating 600V
Ampacity Rating 305
Direct Burial Rating Yes
Submersible No
Sunlight Resistance Rating Yes
Temperature Rating 90ºC
Standards UL 44
UL 854
NEMA WC 70/ICEA S-95-658
Requirements of the NEC
ASTM B800, B801, B836
RUS Accepted
Miscellaneous Information All values are nominal and subject to correction. *Ampacities shown are for general use as specified by the National Electrical Code 2023 Edition section 310.16

Usage & Installation

Primary ApplicationsUnderground Service Entrance, General Purpose Building Wire, Raceways and Conduits, Wet or Dry Locations, Aerial Installations, Photovoltaic (Solar) Systems, Demanding Conditions.

Packaging & Dimensions:

Weight per Foot 0.489 lb

Real World Applications

Real World Applications

  • 400A & High-Amperage Parallel Service Entrances: Serving as primary subterranean conductors (often pulled in parallel) for 400A or 800A commercial utility service drops and main disconnect switches.
  • Heavy Industrial Feeder Runs: Supplying major underground power feeders to 300A or 400A subpanels across manufacturing facilities, chemical plants, and heavy commercial complexes.
  • Commercial EV Fast-Charging Infrastructure: Routing direct-buried high-amperage feeder circuits to commercial DC fast-charging plazas and high-demand transit fleet electrification hubs.
  • Large Agricultural Processing & Facility Feeds: Powering central industrial agricultural distribution networks, grain processing centers, and large-scale livestock operations.
  • Utility Meter & Service Drops: Routing underground service conductors from utility transformers to building disconnect switches where permitted by local AHJ.

Disclaimer: Application examples are for planning purposes only. Always verify exact load calculations, local AHJ regulations, and NEC guidelines with a licensed electrician prior to installation.

Shipping and Returns

Shipping and Returns

General Shipping Information

In-stock orders placed before 3pm EST typically ship within 1-2 business days. Our business days are Monday through Friday; we do not process orders on Saturday, Sunday, or major US Holidays.

You will receive an e-mail with a tracking number within 1-2 business days from the time its shipped. You will also be able to view your order status and tracking numbers in your account order history.

Expedited Shipping

Expedited shipments are delivered Monday-Friday except on US Holidays. The order must be placed before 12pm CST to ship same day ( Mon-Fri Only).

Returns

You have 30 days from the day you receive the item to contact us for a return. Returns are subject to a 30% Restocking Fee.

Please contact us at help@wireamerica.com to request a return authorization. Have your order number or name the order was placed with ready and we will email you an RMA (return) number and instructions for return. Currently, we do not offer exchanges. A new order must be placed if you need a different item. If you provide the new order number at the time of your return request, the restocking fee may be lowered.

Orders on any items with a material value of $50 or less are non-returnable.

Video thumbnail
Aluminum XLP/USE-2/RHH/RHW-2 Building Wire

Wire America | Wire Flexibility Series

This video shows the flexibility, size, jacket detail, conductor material and stranding of the 4/0 XLP/USE-2/RHH/RHW-2 Aluminum Building Wire.

Physical Specifications

Wire Size (AWG/MCM) 400 MCM
Conductor Material Aluminum
Conductor Type Stranded
Outer Diameter (OD) (in/mm) 0.852 in. / 21.641 mm
Conductor Count 1
Shield Unshielded
Insulation Type (XLPE) Cross-Linked Polyethylene
UL Listing Numbers UL 44, UL 854

Technical Specifications

Voltage Rating 600V
Ampacity Rating 305
Direct Burial Rating Yes
Submersible No
Sunlight Resistance Rating Yes
Temperature Rating 90ºC
Standards UL 44
UL 854
NEMA WC 70/ICEA S-95-658
Requirements of the NEC
ASTM B800, B801, B836
RUS Accepted
Miscellaneous Information All values are nominal and subject to correction. *Ampacities shown are for general use as specified by the National Electrical Code 2023 Edition section 310.16

Usage & Installation:

Primary ApplicationsUnderground Service Entrance, General Purpose Building Wire, Raceways and Conduits, Wet or Dry Locations, Aerial Installations, Photovoltaic (Solar) Systems, Demanding Conditions.

Packaging & Dimensions:

Weight per Foot 0.489 lb

Have Questions?

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Call Us.

(833) 268-8644

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400 MCM (kcmil) Aluminum USE-2 / RHW-2 building wire is designed for direct burial power distribution, underground service entrance feeds, and branch circuits running through conduit. It is heavily specified for large commercial service entrances, parallel industrial feeder runs, commercial EV charging banks, and heavy agricultural power setups.

This wire carries three distinct UL listings for maximum versatility:

  • USE-2: Rated for direct burial and underground utility feeds (90°C wet/dry).
  • RHW-2: Rated for installation in conduit and wet locations up to 90°C.
  • RHH: Rated for installation in raceways in dry locations at high temperatures (90°C).

Yes, absolutely. The rugged cross-linked polyethylene (XLP/XLPE) insulation is engineered to withstand soil moisture, earth pressure, abrasion, and direct chemical exposure without requiring a conduit sleeve.

Yes. The black XLP insulation compound is explicitly listed as Sunlight Resistant, preventing UV degradation, cracking, or breakdown when exposed to direct sunlight above ground.

No. Per the National Electrical Code and UL standards, single-conductor USE-2 wire is explicitly not rated for use in cable trays. If your installation requires a multi-conductor cable approved for tray installations, raceways, or direct burial overhead feeds, view our 500-3C Aluminum Tray Cable (XLP/PVC).

Yes. When terminating 8000 series aluminum wire, always clean the bare conductor strands, apply a listed antioxidant joint compound (de-ox) to prevent oxidation, and tighten lugs to the manufacturer's specified torque rating using AL7CU or AL9CU dual-rated connectors.

Wire America supplies premium aluminum building wire directly to electrical contractors, utilities, agricultural operations, and industrial builders. When you source through us, you get:

  • Direct Technical & Order Support: Real wire and cable specialists ready to assist with product specifications, ampacity data, conduit fill sizing, and custom quotes.
  • Fast Job-Site Shipping: Direct dispatch from strategic distribution hubs gets material directly to your shop, facility, or job site on schedule.
  • Cut-by-The-Foot Lengths: Order the exact footage required for your underground runs to eliminate job-site scrap, unnecessary material costs, and spool waste.
  • Bulk Master Spools Available: Full factory spools and master reels in stock for utility builds, commercial projects, and large facility distribution.
Call Us. Icon

Call Us.

(833) 268-8644

Email Us