This 400 MCM 4-conductor Priority-Plex® assembly with an integrated Ground is a high-capacity feeder solution for 277/480V 3-phase, 4-wire systems. By factory-twisting the phases (Brown, Orange, Yellow), the neutral (Gray), and a Green ground, this cable provides a complete high-voltage circuit in a single bundle, significantly streamlining installation logistics.
Why Choose Priority-Plex® 400 MCM with Ground?
At the 400 MCM gauge, managing individual conductors is a major logistical hurdle. Priority-Plex® technology eliminates "spiraling" and "bird-caging" during the pull. The factory-twist ensures that the bundle maintains a consistent diameter, which reduces the coefficient of friction and prevents the cables from "wedging" in conduit bends.
Single-Reel Efficiency: Replaces five separate reels and jack stands with one. This reduces the staging footprint in tight electrical rooms and allows for much faster setup.
480V Phase Identification: Factory-colored insulation (Brown, Orange, Yellow, Gray, Green) provides permanent identification. This removes the labor of field-taping and minimizes the risk of catastrophic wiring errors.
Superior XHHW-2 Insulation: The XLPE (Cross-linked Polyethylene) jacket is tougher than standard PVC, offering high resistance to the physical stresses of industrial pulls and a 90°C rating in both wet and dry locations.
Reduced Friction Geometry: The factory-twisted configuration keeps the ground wire tucked within the bundle, reducing the surface area contact with the conduit wall and lowering total pulling tension.
Technical Specifications: 400 MCM 4C + G
Phase/Neutral Size: 400 MCM (kcmil)
Ground Size: 1/0
Number of Conductors: 5 (Brown, Orange, Yellow, Gray, Green Ground)
Conductor Material: AA-8000 Series Aluminum Alloy
Insulation Type: XHHW-2 (Cross-linked Polyethylene)
Voltage Rating: 600V
Temperature Rating: 90°C (Wet/Dry)
Ampacity: 305 Amps (@ 90°C) | 270 Amps (@ 75°C)
Configuration: Parallel-Twisted (Priority-Plex®)
Common Applications
Industrial Main Feeders: Supplying power from primary switchgear to large motor control centers (MCCs) and distribution panels.
Commercial 480V Services: Ideal for high-rise utility risers and primary service entrances for hospitals, malls, and data centers.
Large-Scale HVAC Systems: Powering industrial chillers and heavy mechanical equipment that require high-voltage, high-amperage feeds.
Institutional Infrastructure: Primary feeders for universities and government complexes where 480V 3-phase power is the standard for distribution.
Technical Note: When terminating 400 MCM aluminum, ensure you use AL9CU-rated mechanical or compression connectors. It is vital to wire-brush the conductor and apply an approved antioxidant joint compound to ensure long-term connection integrity. Always verify that your conduit sizing accommodates the 5-conductor twisted bundle per NEC Chapter 9 requirements.
CABLE CONFIGURATION: 4C + 1G (BRN-ORG-YEL-GRY-GRN) Twisted Bundle
PRIORITY PART#: 400-04PPLEX-BOYG-1/0G