This 3/0 AWG 4-conductor Priority-Plex® assembly with an integrated #4 AWG Ground is a compact, high-efficiency feeder solution for 277/480V 3-phase, 4-wire systems. By factory-twisting the phases (Brown, Orange, Yellow), the neutral (Gray), and a #4 AWG Green ground, this cable provides a complete "ready-to-pull" circuit that significantly reduces installation labor and job site waste.
Why Choose Priority-Plex® 3/0 AWG with #4 Ground?
At the 3/0 gauge, aluminum conductors are agile but can still be difficult to manage when pulled as individual strands. Priority-Plex® technology eliminates the "nesting" or "tangling" that occurs with loose wires. The twisted geometry ensures that the entire bundle moves as a single unit, which lowers the coefficient of friction and helps prevent insulation damage during tight turns in the conduit run.
Optimized Grounding: The #4 AWG Green ground is factory-integrated and sized to meet NEC requirements for standard 3/0 aluminum circuits, providing a safe and reliable low-impedance ground path.
Streamlined Site Logistics: One reel contains the full circuit. This eliminates the need for a five-reel setup, reducing the physical footprint in the electrical room and requiring fewer personnel to manage the pull.
480V Phase Identification: Permanent, factory-colored insulation (Brown, Orange, Yellow, Gray, Green) provides instant identification. This removes the labor of field-taping and minimizes the risk of phase-rotation or grounding errors.
Rugged XHHW-2 Performance: The XLPE (Cross-linked Polyethylene) insulation is tougher than standard PVC, offering high resistance to moisture and heat (rated 90°C), which is essential for long-term reliability in industrial feeders.
Technical Specifications: 3/0 AWG 4C + #4G
Phase/Neutral Size: 3/0 AWG
Ground Size: #4 AWG
Number of Conductors: 5 (Brown, Orange, Yellow, Gray, Green Ground)
Conductor Material: AA-8000 Series Aluminum Alloy
Insulation Type: XHHW-2 (Cross-linked Polyethylene)
Voltage Rating: 600V
Temperature Rating: 90°C (Wet/Dry)
Ampacity: 175 Amps (@ 90°C) | 155 Amps (@ 75°C)
Configuration: Parallel-Twisted (Priority-Plex®)
Common Applications
Commercial 480V Sub-Feeders: Supplying power from main switchboards to secondary distribution panels in retail and office environments.
Industrial Equipment Feeds: Powering 3-phase machinery and small-to-medium motor loads in manufacturing plants.
Healthcare & Institutional: Reliable power distribution for hospital mechanical wings and university laboratory buildings.
HVAC Infrastructure: Providing the main feed for roof-top units (RTUs) and large commercial air handlers.
Technical Note: When terminating 3/0 aluminum, always use AL9CU-rated mechanical or compression connectors. It is critical to wire-brush the conductor and apply an approved antioxidant joint compound to ensure long-term connection integrity. Always verify that your conduit sizing accommodates the 5-conductor twisted bundle per NEC Chapter 9 requirements.
CABLE CONFIGURATION: 4C + 1G (BRN-ORG-YEL-GRY-GRN) Twisted Bundle
PRIORITY PART#: 3/0-04PPLEX-BOYG-4G