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Solid THHN/THWN-2 WireFrom $0.20/ft -
Solid THHN/THWN-2 WireFrom $0.20/ft - Solid THHN/THWN-2 WireFrom $0.20/ft
- Solid THHN/THWN-2 WireFrom $0.20/ft
Parent SKU : PPLEX1-4G-BOYG
SKU : PPLEX1-4G-BOYG-250
This #1 AWG 4-conductor Priority-Plex® assembly with an integrated #4 AWG Ground is a compact and efficient feeder solution for 277/480V 3-phase, 4-wire systems. By factory-twisting the phases (Brown, Orange, Yellow), the neutral (Gray), and a #4 AWG Green ground, this system provides a complete circuit in a single bundle, maximizing efficiency for commercial and light industrial installations.
Even at the #1 AWG size, pulling five separate conductors from five different reels is labor-intensive and prone to tangling. Priority-Plex® technology eliminates "bird-caging" and uneven tension. The twisted geometry ensures that the entire bundle moves as a single unit, which significantly lowers the coefficient of friction and helps prevent insulation damage during tight turns in the conduit run.
Optimized Grounding: The #4 AWG Green ground is factory-integrated and sized to meet NEC requirements for standard #1 aluminum circuits, providing a safe and reliable low-impedance ground path.
Rapid Installation: One reel replaces five. This reduces setup time, requires fewer jack stands, and allows a smaller crew to manage pulls with ease.
480V Phase Identification: Permanent, factory-colored insulation (Brown, Orange, Yellow, Gray, Green) provides instant identification. This removes the labor of field-taping and minimizes the risk of phase-rotation or grounding errors.
Rugged XHHW-2 Performance: The XLPE (Cross-linked Polyethylene) jacket is tougher than standard PVC, offering high resistance to moisture and heat (rated 90°C), which is essential for long-term reliability.
Phase/Neutral Size: #1 AWG
Ground Size: #4 AWG
Number of Conductors: 5 (Brown, Orange, Yellow, Gray, Green Ground)
Conductor Material: AA-8000 Series Aluminum Alloy
Insulation Type: XHHW-2 (Cross-linked Polyethylene)
Voltage Rating: 600V
Temperature Rating: 90°C (Wet/Dry)
Ampacity: 115 Amps (@ 90°C) | 100 Amps (@ 75°C)
Configuration: Parallel-Twisted (Priority-Plex®)
Commercial 480V Sub-Feeders: Supplying power from main switchboards to secondary distribution panels in retail and office environments.
Light Industrial Equipment: Powering 3-phase machinery and small motor loads in manufacturing plants.
HVAC Infrastructure: Providing the main feed for roof-top units (RTUs) and commercial air handlers.
EV Charging: Serving as the supply for Level 2 charging banks in commercial parking structures.
Technical Note: When terminating #1 AWG aluminum, always use AL9CU-rated mechanical or compression connectors. It is critical to wire-brush the conductor and apply an approved antioxidant joint compound to ensure long-term connection integrity. Always verify that your conduit sizing accommodates the 5-conductor twisted bundle per NEC Chapter 9 requirements.
CABLE CONFIGURATION: 4C + 1G (BRN-ORG-YEL-GRY-GRN) Twisted Bundle
PRIORITY PART#: 1-04PPLEX-BOYG-4G
| Wire Size (AWG/MCM) | 1 AWG |
| Conductor Material | Aluminum |
| Conductor Type | Stranded |
| Outer Diameter (OD) (in/mm) | 1.06 in. / 27.0 mm |
| Conductor Count | 4 |
| Shield | Unshielded |
| Insulation Type | XLPE |
| UL Listing Numbers | UL 44, UL 1685, UL 2557 |
| Voltage Rating | 600/1000V |
| Ampacity Rating | 115 |
| Submersible | No |
| Sunlight Resistance Rating | Yes |
| Temperature Rating | 90ºC |
| Standards | UL44/C22.2 No.38 UL 1685 UL 2556 ASTM B800 ASTM B801 |
| Miscellaneous Information | All values are nominal and subject to correction. Ampacities for aluminum conductors in raceway or cable based on an ambient temperature of 30°C per NEC Table 310.16 for 3 current carrying conductors |
| Primary Applications | Power Distribution, Feeder and Branch Circuits |
| Common Uses |
|
| Weight per Foot | 0.505 lb |
In-stock orders placed before 3pm EST typically ship within 1-2 business days. Our business days are Monday through Friday; we do not process orders on Saturday, Sunday, or major US Holidays.
You will receive an e-mail with a tracking number within 1-2 business days from the time its shipped. You will also be able to view your order status and tracking numbers in your account order history.
Expedited shipments are delivered Monday-Friday except on US Holidays. The order must be placed before 12pm CST to ship same day ( Mon-Fri Only).
You have 30 days from the day you receive the item to contact us for a return. Returns are subject to a 30% Restocking Fee.
Please contact us at help@wireamerica.com to request a return authorization. Have your order number or name the order was placed with ready and we will email you an RMA (return) number and instructions for return. Currently, we do not offer exchanges. A new order must be placed if you need a different item. If you provide the new order number at the time of your return request, the restocking fee may be lowered.
Orders on any items with a material value of $50 or less are non-returnable.
Parent SKU : PPLEX1-4G-BOYG
SKU : PPLEX1-4G-BOYG-250
Parent SKU : PPLEX1-4G-BOYG
SKU : PPLEX1-4G-BOYG-250
This #1 AWG 4-conductor Priority-Plex® assembly with an integrated #4 AWG Ground is a compact and efficient feeder solution for 277/480V 3-phase, 4-wire systems. By factory-twisting the phases (Brown, Orange, Yellow), the neutral (Gray), and a #4 AWG Green ground, this system provides a complete circuit in a single bundle, maximizing efficiency for commercial and light industrial installations.
Even at the #1 AWG size, pulling five separate conductors from five different reels is labor-intensive and prone to tangling. Priority-Plex® technology eliminates "bird-caging" and uneven tension. The twisted geometry ensures that the entire bundle moves as a single unit, which significantly lowers the coefficient of friction and helps prevent insulation damage during tight turns in the conduit run.
Optimized Grounding: The #4 AWG Green ground is factory-integrated and sized to meet NEC requirements for standard #1 aluminum circuits, providing a safe and reliable low-impedance ground path.
Rapid Installation: One reel replaces five. This reduces setup time, requires fewer jack stands, and allows a smaller crew to manage pulls with ease.
480V Phase Identification: Permanent, factory-colored insulation (Brown, Orange, Yellow, Gray, Green) provides instant identification. This removes the labor of field-taping and minimizes the risk of phase-rotation or grounding errors.
Rugged XHHW-2 Performance: The XLPE (Cross-linked Polyethylene) jacket is tougher than standard PVC, offering high resistance to moisture and heat (rated 90°C), which is essential for long-term reliability.
Phase/Neutral Size: #1 AWG
Ground Size: #4 AWG
Number of Conductors: 5 (Brown, Orange, Yellow, Gray, Green Ground)
Conductor Material: AA-8000 Series Aluminum Alloy
Insulation Type: XHHW-2 (Cross-linked Polyethylene)
Voltage Rating: 600V
Temperature Rating: 90°C (Wet/Dry)
Ampacity: 115 Amps (@ 90°C) | 100 Amps (@ 75°C)
Configuration: Parallel-Twisted (Priority-Plex®)
Commercial 480V Sub-Feeders: Supplying power from main switchboards to secondary distribution panels in retail and office environments.
Light Industrial Equipment: Powering 3-phase machinery and small motor loads in manufacturing plants.
HVAC Infrastructure: Providing the main feed for roof-top units (RTUs) and commercial air handlers.
EV Charging: Serving as the supply for Level 2 charging banks in commercial parking structures.
Technical Note: When terminating #1 AWG aluminum, always use AL9CU-rated mechanical or compression connectors. It is critical to wire-brush the conductor and apply an approved antioxidant joint compound to ensure long-term connection integrity. Always verify that your conduit sizing accommodates the 5-conductor twisted bundle per NEC Chapter 9 requirements.
CABLE CONFIGURATION: 4C + 1G (BRN-ORG-YEL-GRY-GRN) Twisted Bundle
PRIORITY PART#: 1-04PPLEX-BOYG-4G
| Wire Size (AWG/MCM) | 1 AWG |
| Conductor Material | Aluminum |
| Conductor Type | Stranded |
| Outer Diameter (OD) (in/mm) | 1.06 in. / 27.0 mm |
| Conductor Count | 4 |
| Shield | Unshielded |
| Insulation Type | XLPE |
| UL Listing Numbers | UL 44, UL 1685, UL 2557 |
| Voltage Rating | 600/1000V |
| Ampacity Rating | 115 |
| Submersible | No |
| Sunlight Resistance Rating | Yes |
| Temperature Rating | 90ºC |
| Standards | UL44/C22.2 No.38 UL 1685 UL 2556 ASTM B800 ASTM B801 |
| Miscellaneous Information | All values are nominal and subject to correction. Ampacities for aluminum conductors in raceway or cable based on an ambient temperature of 30°C per NEC Table 310.16 for 3 current carrying conductors |
| Primary Applications | Power Distribution, Feeder and Branch Circuits |
| Common Uses |
|
| Weight per Foot | 0.505 lb |
In-stock orders placed before 3pm EST typically ship within 1-2 business days. Our business days are Monday through Friday; we do not process orders on Saturday, Sunday, or major US Holidays.
You will receive an e-mail with a tracking number within 1-2 business days from the time its shipped. You will also be able to view your order status and tracking numbers in your account order history.
Expedited shipments are delivered Monday-Friday except on US Holidays. The order must be placed before 12pm CST to ship same day ( Mon-Fri Only).
You have 30 days from the day you receive the item to contact us for a return. Returns are subject to a 30% Restocking Fee.
Please contact us at help@wireamerica.com to request a return authorization. Have your order number or name the order was placed with ready and we will email you an RMA (return) number and instructions for return. Currently, we do not offer exchanges. A new order must be placed if you need a different item. If you provide the new order number at the time of your return request, the restocking fee may be lowered.
Orders on any items with a material value of $50 or less are non-returnable.
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Physical Specifications
Technical Specifications
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