500 MCM Aluminum XHHW-2 Building Wire

"Engineered for budget-friendly power distribution and smooth conduit pulls, 500 MCM Aluminum XHHW-2 / RW90 Building Wire features compact-stranded AA-8000 aluminum alloy wrapped in a slick, low-friction XLPE jacket. Dual-rated for 600V/1000V systems and approved for wet or dry locations up to 90°C, it delivers superior cost and weight savings over copper for main feeders, heavy commercial service entrances, industrial distribution, and raceway applications."

Key Features & Benefits: 500 MCM Aluminum XHHW-2 Wire

• Slick, Low-Friction XLPE Insulation: Features an advanced "slippery" outer compound that glides through conduit bends effortlessly without pulling lubricant or insulation damage.

• AA-8000 Series Compact Aluminum: Built with Class B compact-stranded AA-8000 series aluminum alloy, reducing wire diameter to maximize conduit fill capacity.

• Dual Voltage Rated (600V / 1000V): Rated for standard 600V systems as well as higher-voltage 1000V commercial and solar installations.

• Cost-Effective Efficiency: Provides reliable conductivity with significant weight savings and lower material costs compared to equivalent copper conductors.

• Phase Color Selection: Offered in Black, Red, White, Green, Blue, Orange, Brown, Yellow, Gray, and Purple for instant phase identification (check the dropdown above for real-time stock).

• Cut-to-Length or Bulk Spools: Order custom lengths cut by the foot to minimize job-site scrap, or purchase bulk spools for high-volume commercial runs.

Technical Specs: 500 MCM Aluminum XHHW-2 Wire

• Conductor Size: 500 MCM (kcmil)

• Conductor Material: AA-8000 Series Compact Stranded Aluminum Alloy (Class B)

• Conductor Diameter: 0.736 inches (18.69 mm)

• Insulation Material: Cross-Linked Polyethylene (XLPE / XLP)

• Insulation Thickness: 0.065 inches (1.65 mm)

• Overall Diameter: 0.869 inches (22.07 mm)

• Approximate Net Weight: 556 lbs per 1,000 ft

• Ampacity (@ 75°C Terminal Rating): 310 Amps

• Ampacity (@ 90°C Terminal Rating): 350 Amps

• Voltage Rating: 600V / 1000V (XHHW-2) | 600V (RW90)

• Temperature Rating: -40°C to 90°C (Wet or Dry)

• Compliance Standards: UL 44 / CSA C22.2 No. 38, UL 1685, ANSI/NEMA WC-70 / ICEA S-95-658, ASTM B800 & B801, Federal Spec A-A-59544A, NFPA 70 (NEC), CSA C22.1

Common 500 MCM Aluminum XHHW-2 Applications

• 310A–350A Commercial Feeder Services: Supplying primary power to 300 Amp and 350 Amp main distribution panels, commercial subpanels, and industrial service equipment.

• Parallel Feeder Runs for 600A–1200A+ Systems: High-capacity workhorse size commonly run in parallel conduit sets to feed 600A, 800A, 1000A, or 1200A commercial main service gear.

• Heavy Industrial & Solar Power Plants: Routing heavy main distribution feeders through underground PVC or metallic conduit for large utility-scale solar arrays, manufacturing facilities, and commercial chiller plants.

DISCLAIMER: All values are nominal and subject to correction. Ampacities for not more than three conductors in raceway or cable or earth (directly buried), based on ambient temperature of 30°C per Table 310.16 of the National Electrical Code.

General Shipping Information

In-stock orders placed before 3pm EST typically ship within 1-2 business days. Our business days are Monday through Friday; we do not process orders on Saturday, Sunday, or major US Holidays.

You will receive an e-mail with a tracking number within 1-2 business days from the time its shipped. You will also be able to view your order status and tracking numbers in your account order history.

Expedited Shipping

Expedited shipments are delivered Monday-Friday except on US Holidays. The order must be placed before 12pm CST to ship same day ( Mon-Fri Only).

Returns

You have 30 days from the day you receive the item to contact us for a return. Returns are subject to a 30% Restocking Fee.

Please contact us at help@wireamerica.com to request a return authorization. Have your order number or name the order was placed with ready and we will email you an RMA (return) number and instructions for return. Currently, we do not offer exchanges. A new order must be placed if you need a different item. If you provide the new order number at the time of your return request, the restocking fee may be lowered.

Orders on any items with a material value of $50 or less are non-returnable.