"Designed for maximum electrical performance, heavy-duty grounding, bonding, and primary power distribution, this 4/0 Stranded Bare Copper wire is engineered for the highest-capacity infrastructure demands. Featuring soft-drawn (annealed) construction and a heavy-duty 7-strand layout, it provides the ultimate combination of structural ruggedness and high electrical mass, making it a reliable solution for utility substations, industrial facilities, and massive commercial grid systems."
Why Professionals Choose 4/0 AWG Stranded Bare Copper
This conductor is the definitive standard for industrial substation grounding grids, commercial service entrances, large multi-family building panels, and critical facility lightning protection networks. Stepping up to a 4/0 gauge provides an ultra-low-impedance, safe path to ground capable of clearing high-magnitude fault currents and severe lightning strikes without failing. Its heavy 7-strand concentric-lay layout uses thick, robust wires that maximize physical armor against backfill crushing and scraping during direct burial, while the high-purity copper guarantees a permanent, maintenance-free lifespan.
Maximum Conductivity: 99.9% pure, uninsulated copper delivers a massive, low-impedance path to ground to safely absorb high-amperage short circuits and lightning surges.
Soft-Drawn (Annealed): Despite its extreme thickness, the thermal annealing process relaxes the copper's crystalline matrix, ensuring the conductor remains highly workable for bending around lugs and layout routing.
Heavy 7-Strand Ruggedness: Engineered with seven thick individual copper strands, this layout provides exceptional tensile strength (over 6,400 lbs of breaking strength) and unmatched mechanical defense for direct burial or concrete encasement (Ufer grounds).
Inherent Environmental Shielding: Bare copper natively fights off moisture, oxidation, and aggressive soil chemistry, removing the need for a protective jacket when buried or cast in stone.
Technical Specifications: 4/0 Stranded Bare Copper WireÂ
ENGINEERING OVERVIEW
Conductor Size: 4/0
Construction: 7-Strand (Concentric-Lay)
Temper: Soft-Drawn (Annealed)
Material: Bare Copper (Uninsulated)
Overall Diameter: 0.522 inches (13.25 mm)
Approx. Weight: 653.0 lbs per 1,000 ft (0.653 lb/ft)
DC Resistance at 20ºC: 0.0499 Ohms/1,000 ft
Rated Breaking Strength: 6,455 lbs
Ampacity Rating: 480 Amps (Based on 75°C conductor temp; 25°C ambient; 2ft./sec. wind in sun)
Compliance Standards: ASTM B-3 (Soft/Annealed), ASTM B-8 (Concentric-Lay), Federal Spec QQ-W-343
Common 4/0 bare copper applications
Industrial & Commercial Grounding Rings: The master gauge standard for burying deep ground loops around data centers, massive hospitals, and heavy industrial facilities.
Substation Grid Meshes: Essential for weaving primary subterranean safety grids and bonding multi-megawatt high-voltage utility transformers.
Main Commercial Service Entrances: Connecting heavy-duty 600A, 800A, and 1200A main service electrical distribution panels safely to ground.
High-Capacity Lightning Protection: Serving as the uninsulated, high-mass down-conductor backbone for commercial skyscrapers, communication masts, and industrial towers.
Renewable Energy Sub-Feeds: Extensively used for long-run, critical bonding of massive structural framing racks, solar inverter skids, and wind turbine grounding terminals.
Technical Note: All values are nominal and subject to industry tolerances and manufacturer corrections. Specifications are subject to change without notice. It is the buyer’s responsibility to verify that all materials meet the specific requirements of the project and comply with local electrical codes
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