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Physical Specifications
Technical Specifications
Usage & Installation:
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3/0 AWG THHN copper wire is rated for 225 Amps at 90°C. When following the NEC 75°C column (standard for most commercial breakers and terminals), the allowable ampacity is 200 Amps. This makes 3/0 copper a "perfect fit" for 200-amp commercial feeders.
A 2-inch conduit is the minimum standard for up to three 3/0 AWG conductors. If you are pulling a 4-wire system (three phases plus a neutral), a 2-inch or 2.5-inch conduit is required to stay within the NEC 40% fill limit. For long pulls with multiple bends, a 2.5-inch pipe is highly recommended to reduce pulling tension.
Note on Conduit Sizing: These recommendations are based on standard NEC 40% fill guidelines for general informational purposes. Always consult with a licensed electrician or project engineer to verify final conduit specifications and gauge size.
Yes, 3/0 AWG copper is the preferred choice for 200-Amp commercial service feeders. Unlike residential applications where 2/0 is often allowed under exceptions, commercial 200A services typically require 3/0 copper to meet the standard 75°C terminal rating for continuous loads. To avoid inspection issues, we strongly recommend confirming with your local inspector or electrician which code applies to your specific project.
Yes, provided it is installed in a protective conduit. The THWN-2 rating ensures the wire is engineered for wet locations, making it suitable for underground PVC or metal conduit systems where moisture is present. It is not, however, rated for direct burial; for that, you would need Type USE-2 or Aluminum URD.
While both wires are rated to carry 200 Amps, they serve different project needs. 3/0 Copper is preferred for tight spaces and commercial upgrades because its smaller diameter fits into smaller conduits and crowded panels. 250 MCM Aluminum is the industry leader for cost-savings; it is significantly cheaper and lighter than copper, but it requires much larger conduit and specialized anti-oxidant joint compound at all connection points.
Yes. Our Responsive Stranded Copper is essential at this size. It allows the wire to be "trained" into position inside the panel, which would be nearly impossible with solid wire of this thickness.
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