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Physical Specifications
Technical Specifications
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The most searched question for this cable collection focuses on why standard metal clad armor cannot be buried without a PVC jacket. The answer is Galvanic Corrosion and Chemical Degradation. While the interlocking aluminum armor acts as a physical shield against shovels and rocks, raw aluminum deteriorates rapidly if it contacts moisture, acidic soil, or wet concrete. The seamless PVC outer jacket acts as a completely waterproof skin, sealing the armor away from environmental elements to ensure a 30+ year lifespan underground.
A 2-gauge aluminum cable is a high-capacity power line. It safely carries up to 90 Amps (at standard 75°C terminal ratings). This makes it the most popular "sweet spot" size for running a 100-Amp residential subpanel over a distance, giving you plenty of power to simultaneously run car chargers, climate control systems, or high-draw workshop machinery.
Wire America supplies an extensive inventory of Direct Burial Aluminum MC cable cut by the foot or on master reels. Most cut-to-length orders are processed and shipped within 24 to 48 hours, delivering directly to your shop or jobsite within 2 to 4 business days once in transit.
We ship orders from the regional distribution hub with stock closest to your jobsite to keep transit times and freight costs as low as possible. Expedited shipping options are also available at checkout.
Working against a tight jobsite or inspection deadline? Call our team directly at 833-268-8644 to request priority processing!
While 2 AWG is a thick wire, this cable uses compact stranded aluminum alloy encased in a flexible interlocking metal spiral. It is designed to snake through structural framing much easier than rigid metal pipes. However, you must respect its minimum bend radius (typically about 10 to 12 times the cable's total outside diameter). You should loop it in smooth, sweeping curves rather than forcing a sharp, forced 90-degree bend, which could bind the internal armor or crimp the conductors.
As a general rule for a 100-Amp subpanel installation, you will want to strip back roughly 8 to 12 inches of the outer PVC jacket and aluminum armor. This gives you enough length to cleanly route the individual insulated hot legs (Black and Red), the neutral (White), and the bare ground wire to their respective terminal blocks without forcing tight pulls or putting tension on the lugs.
2/3 Direct Burial Aluminum MC Cable has an approximate physical net weight of 550 lbs per 1,000 feet (0.55 lbs/ft). The nominal outside diameter over the protective black PVC outer jacket is 1.23 inches (+/- 5%). Knowing these physical dimensions allows installers to select the correct liquid-tight direct-burial connector fittings, evaluate trench width, and calculate spool handling on the jobsite.
Yes, in terms of conductor sizing! "2-2-2-6" is common trade shorthand for an assembly containing three 2 AWG insulated power conductors and one 6 AWG bare ground wire. While traditional 2-2-2-6 URD or SER cable requires separate PVC conduit pipe when buried, this pre-armored 2-2-2-6 MC cable features an interlocking aluminum armor and a protective PVC jacket, allowing you to lay it directly into an open trench without conduit pipe.
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