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Physical Specifications
Technical Specifications
Usage & Installation:
Packaging & Dimensions:
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3 AWG THHN copper wire is rated for 115 Amps at 90°C. However, standard equipment and breaker terminations are usually limited to 75°C, which sets the allowable ampacity at 100 Amps. For continuous loads, ensure the total draw does not exceed 80% of the breaker rating. We always recommend confirming wire size and local code requirements with a licensed electrician before purchasing.
A 1.25-inch conduit is the recommended minimum for a standard 4-wire run of #3 AWG (Two hots, a neutral, and a ground). While a 1-inch conduit may meet the minimum fill requirements for fewer conductors, the 1.25-inch size allows for a much smoother pull and better heat dissipation over long distances.
Note on Conduit Sizing: These recommendations are based on standard NEC 40% fill guidelines for general informational purposes. Always consult with a licensed electrician or project engineer to verify final conduit specifications and gauge size.
For a 100-amp sub-panel, 2 AWG copper is often the preferred choice over 3 AWG because it offers superior voltage drop protection and a more robust safety margin. While 3 AWG copper is the minimum allowable size to meet the 100-amp requirement at the standard 75°C terminal rating, stepping up to 2 AWG ensures cooler operation and better performance over longer distances.
No, 3 AWG THHN is not rated for direct burial. The THWN-2 rating allows for use in underground conduits where moisture is present, but it cannot handle direct contact with soil. For direct burial without conduit, please look for Type USE-2 or Aluminum URD.
Per NEC Table 250.122, a 100-amp circuit using #3 AWG conductors typically requires an #8 AWG copper ground. Some electricians may choose to select a 6 AWG ground. Always verify with your local inspector to ensure your equipment grounding conductor is properly sized for your specific overcurrent protection.
It is a technical acronym describing the wire’s construction: T (Thermoplastic insulation), HH (High-Heat resistant), N (Nylon-coated), and W (Wet-rated). The "-2" is a critical modern rating, signifying that the wire maintains its full 90°C heat resistance even in wet environments, making it more durable than older versions of the wire.
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