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Physical Specifications
Technical Specifications
Usage & Installation:
Packaging & Dimensions:
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6 AWG THHN copper wire is rated for 75 Amps at 90°C. However, in most residential and commercial applications, the circuit breaker and equipment terminals are limited to 75°C, which sets the allowable ampacity at 65 Amps. For continuous loads (like an EV charger), the load should not exceed 80% of the breaker rating. We always recommend confirming wire size and local code requirements with a licensed electrician before purchasing.
For a standard 3-wire run (Two hots and a ground), a 3/4-inch conduit is the minimum. If you are pulling a 4-wire system (Two hots, a neutral, and a ground) for a sub-panel, we recommend a 1-inch conduit to provide enough "fill room" for an easier pull and better heat dissipation.
Note on Conduit Sizing: These recommendations are based on standard NEC 40% fill guidelines for general informational purposes. Always consult with a licensed electrician or project engineer to verify final conduit specifications and gauge size.
Yes, #6 copper is commonly used for 60-amp EV charging circuits. Because it can handle a 48-amp continuous load safely under the 80% rule, it is the required size for the fastest Level 2 home chargers that provide maximum power to the vehicle.
No, 6 AWG THHN is not rated for direct burial. The THWN-2 rating allows it to be used in underground conduits where water may be present, but the jacket cannot withstand direct soil contact. For direct burial without conduit, you must use Type UF-B (Underground Feeder) or Type USE-2.
Per NEC Table 250.122, if you are using a 60-amp circuit breaker, a #10 AWG copper ground is typically required. Using a smaller ground wire than the "hot" conductors is standard practice, but always verify your specific local code and breaker size before installation. Many electricians also choose #8 THHN for the ground.
It is a technical acronym describing the wire’s construction: T (Thermoplastic insulation), HH (High-Heat resistant), N (Nylon-coated), and W (Wet-rated). The "-2" is a critical modern rating, signifying that the wire maintains its full 90°C heat resistance even in wet environments, making it more durable than older versions of the wire.
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